XD5-xDnTm Differential Controller: Powerful, Stable, Versatile
The XD5-xDnTm Differential Controller is a high-performance industrial automation solution engineered to
deliver powerful processing capabilities, ultra-stable operation,
and versatile compatibility for diverse industrial scenarios.
Designed to meet the dynamic demands of modern manufacturing, it
seamlessly integrates with a wide range of field devices, supports
multiple communication protocols, and ensures reliable control in
complex applications such as assembly lines, packaging machinery,
and process automation.
Key Features & Advantages
Performance Excellence
Built with a high-powered differential control core that delivers
millisecond-level instruction response, ensuring precise handling
of complex logic operations and multi-axis motion control tasks.
Industrial-grade hardware enables stable operation from -20℃ to 60℃
with strong anti-electromagnetic interference capabilities.
Flexible Function Expansion
Supports mainstream industrial communication protocols including
Modbus TCP/RTU and EtherNet/IP. Modular I/O expansion architecture
allows free configuration of digital and analog modules. Integrated
motion control function directly drives servo and stepper motors
for simplified "logic + motion" control.
High Reliability & User-Friendly Operation
Modular structural design enables quick installation and
maintenance. Fully compatible with XINJE's dedicated programming
software supporting intuitive ladder diagram and function block
diagram programming methods.
Broad Application Versatility
Suitable for various industrial automation scenarios including
packaging, assembly lines, lithium battery and photovoltaic
equipment manufacturing, machine tool control, and robotic arm
applications.
Technical Specifications
Core Performance
- CPU Architecture: 32-bit high-performance differential control core
- Basic Instruction Execution Speed: 0.02-0.05 μs
- Program Capacity: 512 KB (FlashROM with lithium battery backup)
- Maximum I/O Expansion: Up to 560 points
- Scanning Time: 0.5 ms for 10,000 steps (typical)
I/O & High-Speed Functions
- Host I/O Configurations: 16/24/32/48/60 points (NPN input;
transistor/relay/hybrid output options)
- High-Speed Differential Pulse Output: 4 axes, up to 920 KHz
- High-Speed Differential Counter: 4 channels, up to 1 MHz
- Input Voltage: DC 24 V (NPN type)
- Output Voltage: Transistor (DC 24 V); Relay (AC 220 V/DC 24 V)
Communication Interfaces
- USB Port: High-speed download (up to 12 Mbps) for
programming/monitoring
- Serial Ports: COM1 (RS232) for HMI/PC; COM2 (RS485) for Modbus RTU
- Fieldbus: X-NET for expansion; supports Modbus TCP/RTU, EtherNet/IP
- Expansion Capability: Up to 16 extension modules, 1 ED module, 1-2
BD boards
Environmental & Electrical Ratings
- Operating Temperature: -20°C to 60°C
- Operating Humidity: 5%-95% RH (non-condensing)
- Insulation Resistance: ≥2 MΩ (DC 500 V, signal-to-ground)
- Noise Immunity: 1000 Vp-p, 1 μs pulse (1 minute)
- Power Supply: AC 220 V (standard); optional DC 24 V
- Mounting: DIN46277 35 mm rail or M3 screw fixing
XINJE XD5-xDnTm Series Model List
| Model | Total I/O Points | Input Type | Output Type | Differential Pulse Axes | Power Supply | Core Application Scenarios |
|---|
| XD5-24D2T2-E | 24 (14/10) | NPN | Transistor (T) | 2 Axes | AC220V | Small assembly lines, simple automation |
| XD5-24D2T2-C | 24 (14/10) | NPN | Transistor (T) | 2 Axes | DC24V | Small assembly lines, simple automation |
| XD5-24D4T4-E | 24 (14/10) | NPN | Transistor (T) | 4 Axes | AC220V | Small robotic arms, precision positioning |
| XD5-24D4T4-C | 24 (14/10) | NPN | Transistor (T) | 4 Axes | DC24V | Small robotic arms, precision positioning |
| XD5-32D4T4-E | 32 (18/14) | NPN | Transistor (T) | 4 Axes | AC220V | Packaging machinery, medium production lines |
| XD5-32D4T4-C | 32 (18/14) | NPN | Transistor (T) | 4 Axes | DC24V | Packaging machinery, medium production lines |
| XD5-32D6T6-E | 32 (18/14) | NPN | Transistor (T) | 6 Axes | AC220V | Multi-axis linkage, PV module processing |
| XD5-32D6T6-C | 32 (18/14) | NPN | Transistor (T) | 6 Axes | DC24V | Multi-axis linkage, PV module processing |
| XD5-48D4T4-E | 48 (28/20) | NPN | Transistor (T) | 4 Axes | AC220V | Lithium battery equipment, sorting lines |
| XD5-48D4T4-C | 48 (28/20) | NPN | Transistor (T) | 4 Axes | DC24V | Lithium battery equipment, sorting lines |
| XD5-48D6T6-E | 48 (28/20) | NPN | Transistor (T) | 6 Axes | AC220V | Complex assembly, machine tool control |
| XD5-48D6T6-C | 48 (28/20) | NPN | Transistor (T) | 6 Axes | DC24V | Complex assembly, machine tool control |
| XD5-48DRT4-E | 48 (28/20) | NPN | Relay + Transistor (RT) | 4 Axes | AC220V | Mixed-condition equipment |
| XD5-48DRT4-C | 48 (28/20) | NPN | Relay + Transistor (RT) | 4 Axes | DC24V | Mixed-condition equipment |
| XD5-60D4T4-E | 60 (36/24) | NPN | Transistor (T) | 4 Axes | AC220V | Large-scale production lines |
| XD5-60D4T4-C | 60 (36/24) | NPN | Transistor (T) | 4 Axes | DC24V | Large-scale production lines |
| XD5-60D6T6-E | 60 (36/24) | NPN | Transistor (T) | 6 Axes | AC220V | High-precision multi-axis equipment |
| XD5-60D6T6-C | 60 (36/24) | NPN | Transistor (T) | 6 Axes | DC24V | High-precision multi-axis equipment |
| XD5-60D10T10-E | 60 (36/24) | NPN | Transistor (T) | 10 Axes | AC220V | Complex motion control, robot workstations |
| XD5-60D10T10-C | 60 (36/24) | NPN | Transistor (T) | 10 Axes | DC24V | Complex motion control, robot workstations |
| XD5-60DRT4-E | 60 (36/24) | NPN | Relay + Transistor (RT) | 4 Axes | AC220V | Heavy industrial equipment |
| XD5-60DRT4-C | 60 (36/24) | NPN | Relay + Transistor (RT) | 4 Axes | DC24V | Heavy industrial equipment |
| XD5-60DR-E | 60 (36/24) | NPN | Relay (R) | 4 Axes (Input) | AC220V | Low-voltage switch control |
| XD5-60DR-C | 60 (36/24) | NPN | Relay (R) | 4 Axes (Input) | DC24V | Low-voltage switch control |
Common Installation & Operation Issues
Q1: The controller has no response and the indicator light doesn't
turn on after power is connected. Is it broken?
Most likely a voltage or plug mismatch issue. Check the power
nameplate for 100-240V wide-range input support. Use appropriate
transformers and adapter plugs for local socket types.
Q2: After connecting to a local servo motor, the motor runs
erratically with speed fluctuations and jitters. What's the
problem?
Verify motor parameters (pole pairs, inductance values) and ensure
correct wiring sequence. Check if P-gain of speed controller is too
high and adjust appropriately for stability.
Q3: When connecting a computer for program upload/download, the
connection fails or drops frequently. How to fix it?
Confirm communication protocol settings match computer software.
Use original or standard-compliant cables and avoid overly long USB
cables to prevent signal attenuation.
Q4: The controller cannot read locally purchased SD cards. How to
resolve this?
Format SD cards directly through the controller's menu rather than
on a computer. Confirm SD card capacity compatibility and perform
regular maintenance formatting.
Q5: The controller reports an error and shuts down after running
for a period of time. What should be noted in overseas
environments?
Check power supply stability and install voltage regulators if
needed. Verify load settings and provide proper heat dissipation
and dustproof measures for harsh environments.
Product Certification & Quality Assurance
Global Product Certifications
- CE Certification (EU): Complies with LVD and EMC directives for EU market access
- UL Certification (US & Canada): Certified to UL 508 standard for industrial control equipment
- RoHS Certification (Global): Complies with hazardous substance restrictions
- ISO 9001 Quality Management System Certification
Quality Assurance System
Rigorous production testing includes incoming material inspection
(IQC), in-process quality control (IPQC), and final product testing
(FQC) with 72-hour high-temperature aging and 24-hour full-load
operation tests. Features environmental adaptability design with
IP20 protection and wide-temperature operation (-10℃ to 60℃).
Backed by 3-year global warranty service.
